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Toughened vs laminated glass

Laminated Glass vs Toughened Glass: A Comprehensive Guide

As a veteran glazier in Sydney with many years of experience under my belt, I have worked extensively with various types of glass, each with its unique properties and applications. The aim of this article is to delve into two of the most commonly used types of glass in the industry – laminated and toughened glass. These types of glass are widely employed in various settings, from residential to commercial, due to their robustness and safety features. Let’s begin our exploration.


What is Laminated Glass?

Laminated glass, a type of safety glass, owes its name to its unique construction. It’s essentially made of two or more layers of glass bonded together with a plastic interlayer, typically polyvinyl butyral (PVB). The process of making laminated glass involves sandwiching the plastic layer between the glass layers, which are then subjected to heat and pressure. This results in a single piece of glass that, even when shattered, holds together due to the interlayer.

The main features and benefits of laminated glass lie in its safety and sound insulation properties. The interlayer holds the fragments together upon impact, reducing the risk of injury from sharp shards. This characteristic makes it an excellent choice for applications where safety is paramount, such as car windshields and high-rise buildings. Additionally, the interlayer provides a sound-dampening effect, thus enhancing the acoustic insulation of the glass.

What is Toughened Glass?

Toughened glass, also known as tempered glass, is another type of safety glass renowned for its strength and thermal resistance. It is made by heating a standard piece of glass to a very high temperature (around 620 degrees Celsius) and then rapidly cooling it, a process known as quenching. This process induces compressive stresses on the surface and tensile stresses in the interior, which dramatically increase the strength of the glass.

Toughened glass is significantly stronger than regular glass, making it an excellent choice for applications requiring durability and resistance to physical and thermal shock. When broken, it shatters into small, granular pieces instead of large, jagged shards, reducing the risk of injury. Its strength and safety characteristics make it an ideal choice for applications such as shower doors, glass doors and tables, and oven windows.

Comparing Laminated & Toughened Glass

laminated vs toughened glass uses

Having explored the individual characteristics of laminated and toughened glass, it’s beneficial to juxtapose the two in order to discern their unique features and applications.

Production Process

The creation of both laminated and toughened glass involves heating, but the subsequent processes differ significantly. Laminated glass production requires the assembly of multiple glass and interlayer pieces, followed by simultaneous heating and compression. The heat melts the interlayer, which adheres to the glass panes, resulting in a solid, yet flexible, panel.

On the other hand, the process of tempering glass involves heating a single pane of glass to a high temperature and then rapidly cooling it. This drastic temperature shift creates tension in the material, enhancing its strength remarkably.

Strength and Durability

Toughened glass generally boasts superior strength compared to laminated glass due to its tempering process, making it resistant to physical force and extreme temperatures. However, once its surface is compromised, it’s prone to shattering completely, albeit into small, relatively harmless pieces.

Laminated glass, while not as tough, offers impressive durability, primarily due to its multi-layer structure. Even when broken, it tends to maintain its shape and structure because the shattered pieces remain adhered to the interlayer, thus providing continuous protection.

Safety Aspects

Both types of glass are designed with safety in mind but behave differently when broken. Laminated glass, thanks to its plastic interlayer, holds the shards together, thereby reducing the risk of injury from sharp fragments.

Toughened glass, in contrast, shatters into tiny, granular pieces which are much less likely to cause severe injuries than larger, sharper shards. This property makes toughened glass an excellent choice for environments where the glass could be subjected to hard impacts.

Energy Efficiency and Sound Insulation

Laminated glass excels in both energy efficiency and sound insulation due to the interlayer. This interlayer can block a significant amount of UV radiation and can also be engineered to enhance the glass’s insulation properties, reducing heat loss and contributing to energy efficiency. In terms of sound insulation, the interlayer significantly reduces the transmission of sound vibrations, making laminated glass a popular choice for buildings in busy or noisy areas.

Toughened glass, while strong and safe, does not offer the same level of insulation. However, by combining the two – a process that results in toughened laminated glass – it’s possible to create a product that is both exceptionally strong and highly insulating.

Applications of Laminated and Toughened Glass

Laminated Glass Applications

Laminated glass, with its unique safety and insulation properties, finds application in a variety of settings. It’s commonly used in car windshields, skylights, and high-rise buildings because even when shattered, it maintains its integrity and continues to provide protection against elements.

A prime example of its application is in the Sydney Tower Eye, where laminated glass provides a secure and clear view of the city. The choice of laminated glass in this context provides safety without compromising the panoramic experience. Despite the high altitude and potential for extreme weather conditions, visitors can enjoy a clear and uninterrupted view with the assurance of their safety.

However, it’s worth noting that laminated glass, while safe and robust, is heavier than regular glass due to its multilayer construction. This needs to be factored in when considering its use for large-scale projects.

Sydney Tower Eye Laminated Glass
Laminated Glass was used in the construction of the Sydney Tower Eye

Toughened Glass Applications

Toughened glass, renowned for its strength, is commonly used in applications like shower doors, balustrades, and shopfronts, which require a high level of durability and resistance to physical force.

A great example of this is the Zara store located on Pitt St in Sydney. The shopfront, made entirely of toughened glass, presents a sleek, modern aesthetic while providing exceptional durability and safety. Even if damaged, the glass would shatter into small, relatively harmless pieces, minimizing the risk to shoppers and pedestrians.

However, one drawback of toughened glass is that it must be cut to size before the tempering process. Any alterations such as drilling holes or reshaping after tempering can lead to the entire panel shattering, thus requiring careful planning and precision in the design phase.

Zara store in Pitt St, Sydney using toughened glass
Zara store in Sydney CBD uses toughened glass for display windows

Choosing Between Laminated Glass & Toughened Glass

When deciding between laminated and toughened glass, it’s essential to consider the following factors:

1. Safety Requirements: Both laminated and toughened glass are safety glasses, but they react differently when broken. Laminated glass holds together, which can prevent injuries from falling glass in high-rise buildings. On the other hand, toughened glass breaks into small, less dangerous fragments, which is preferable in areas where glass may be subject to hard impacts.

2. Acoustic and UV Insulation: If you’re seeking to reduce noise pollution or UV radiation, laminated glass should be your pick. Its interlayer helps dampen sound transmission and block UV rays, making it an excellent choice for buildings in busy areas or places exposed to strong sunlight.

3. Strength and Durability: For environments where the glass could be subject to heavy physical impacts or rapid temperature changes, toughened glass’s increased strength could make it a more suitable choice.

4. Post-Production Alterations: If you anticipate needing to cut or drill the glass after production, laminated glass is the better option. Once toughened glass is produced, any attempt to cut or drill into it will cause it to shatter.

5. Cost and Budget: Generally, the cost of toughened glass is lower than laminated glass, primarily due to the difference in production processes. However, one should also factor in long-term benefits such as energy efficiency, which might make laminated glass more cost-effective in certain applications.


Laminated and toughened glass, while similar in their safety purposes, possess unique characteristics that make them suitable for different applications. As a seasoned glazier, my advice would always be to consider your specific needs, safety requirements, and budget before deciding on the best type of glass for your project. Regardless of your choice, both types of glass offer safety and durability that far exceed that of standard glass, making them excellent choices for a multitude of applications.

Khalil Chahine
Khalil Chahine

Khalil is the owner of Splendid Window Glass Repairs and has over 8 years experience as a glazier specialising in window glass repair, replacement and installations. Khalil takes great pride in his work and prides himself on providing an excellent service to all of his customers, no matter how big or small the job may be.